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Plylon Plus Belts

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Plylon Plus® Belts

Plylon Plus® is our premium all-purpose fabric conveyor belt construction that can be used in a variety of industries and applications with most of our exclusive ContiTech rubber cover compounds.

Markets

  • Aggregate
  • Baggage handling
  • Bulk handling terminal
  • Cement
  • Coal
  • Crushed stone
  • Foundry
  • Grain
  • Hard rock
  • Package handling
  • Power generation
  • Pulp and paper
  • Sand and gravel
  • Steel production
  • Wood products

Applications

  • Coal prep plant
  • Log debarkers
  • Log decks
  • Mainlines
  • Pit belts
  • Primary crushers
  • Secondary crushers
  • Ship unloaders
  • Stacker conveyors
  • Trash and recycling
  • Block plants
  • Load out
  • Radial stackers
  • Ready mix
  • Wash plant

Cover Compounds

  • 6740 A
  • Defender® Plus
  • FR-2G
  • FRAR-2G
  • FRORS-2G
  • HT Nitrile
  • Protector
  • Stacker®
  • Survivor®
  • Survivor® Plus

Get a lower cost-per-ton conveyed. Tension Range: 220 to 1800 PIW

Features & Benefits

Excellent fastener holding retention

Excellent fastener holding retention

High strength fill cords enhance mechanical fastener holding ability and resist fastener pull-out for reliable performance and increased uptime.

Excellent rip, tear and impact resistance

Excellent rip, tear and impact resistance

Specially designed crimped warp cords straighten on impact and then recover their original shape. This enables the fabric to absorb greater impact loads and resist tearing for long-lasting durability and a lower cost-per-ton conveyed.

Excellent rip, tear and impact resistance

High ultimate strength

Plylon Plus® withstands severe tension spikes at start up, retains mechanical fasteners and withstands continuous flexing around pulleys. This higher ultimate strength makes a critical difference in abusive operating conditions.

Excellent rip, tear and impact resistance

Reduced stretch

The combination of fabric design and dip process provides lower elasticity and permanent elongation on all specifications. This minimizes take-up concerns and reduces the number of splices at break-in. Contact your local Sales Representative to calculate permanent and elastic elongation requirements for your specific systems.

Excellent rip, tear and impact resistance

Standard bias step splices

A quick and effective technique, step splices greatly reduce downtime and are recognized throughout the industry as the standard. The vulcanized splice in Plylon Plus® retains 100% of belt tension rating during all running conditions.

Excellent rip, tear and impact resistance

Variety of cover compounds and cover gauges

Protect your product with the proper compound and cover gauge for the application. Plylon Plus® has the flexibility to customize a belt to your application.

Excellent rip, tear and impact resistance

Variety of fabric carcasses

Choose from a selection of carcasses that provide outstanding strength, adhesion, impact absorption and other properties. These include fabric carcasses from 220 to 1800 PIW.

Plylon Plus® Conveyor Belt Data

Plylon Plus 800/4 Plylon Plus 900/2 Plylon Plus 1000/4 Plylon Plus 1000/5 Plylon Plus 1200/6 Plylon Plus 1250/5 Plylon Plus 1350/3 Plylon Plus 1800/4
# of Plies 4 2 4 5 6 5 3 4
Fabric Type* P/P P/N P/P P/P P/P P/P P/N P/N
Average Permanent Elongation (%)** 0.8 1.5 1.0 0.80 0.80 1.0 1.5 1.5
Recommended Fastener Plate BR-14 NR NR NR NR NR NR NR
Hinge R6 RAR8 RAR8 RAR8 RAR8 RAR8 NR NR
Hinge U37/U37A U38A U38A U38A U38 U38 U38 U38B
Imperial
Vulcanized & Fastener Rating (PIW) 800 900 1000 1000 1200 1250 1350 1800
Nom. Carcass Gauge (in.) 0.340 0.300 0.368 0.429 0.518 0.464 0.453 0.613
Nom. Carcass Weight (lb./sq. ft.) 1.96 1.88 2.18 2.47 2.89 2.75 2.84 3.84
Approximate 1/32 in. Cover Weight (lb./sq. ft.) 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19
Elastic Modulus (PIW) 88,000 62,500 90,000 110,000 132,000 112,500 93,800 125,100
Step Length (in.)*** 16 Finger 18 16 16 18 Finger Finger
Metric
Vulcanized & Fastener Rating (PIW) 140 158 175 175 210 219 236 315
Nom. Carcass Gauge (in.) 8.6 7.6 9.3 10.9 13.2 11.79 11.5 15.6
Nom. Carcass Weight (lb./sq. ft.) 9.6 9.2 10.64 12.1 14.1 13.43 13.9 18.7
Approximate 1/32 in. Cover Weight (lb./sq. ft.) 1.17 1.17 1.17 1.17 1.17 1.17 1.17 1.17
Elastic Modulus (PIW) 15,410 10,950 15,760 19,260 23,120 19,700 16,430 21,910
Step Length (in.)*** 410 Finger 460 410 410 460 Finger Finger

Plylon Plus® rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness, pulley diameters and system tension. Consult your Sales Representative or fastener manufacturer. R-6 fasteners must be installed with stainless steel rivets when belt tensions exceed 800 PIW (140 kN/m) for best results.
*P/P = Poly/Poly and P/N = Poly/Nylon
**Average permanent elongation values at 100% of rated belt tension are based on ISO 9856 test procedure. Consult your Sales Representative or Distributor for elastic and total elongation calculations.
***Consult your Sales Representative for vulcanized splice design for 900/2, 1350/3 and 1800/4 constructions.

Plylon Plus® Load Support – Maximum Belt Width

Material Weight 0-40 lb./cu. ft. (0-640 kg/cu. m) 41-80 lb./cu. ft. (641-1280 kg/cu. m) 81-120 lb./cu. ft. (1281-1920 kg/cu. m) Over 120 lb./cu. ft. (Over 1920 kg/cu. m)
PIW/Plies Trough Idlers 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg
Inches
220/2 48 42 36 48 36 36 42 36 30 36 30 NR
250/2 54 48 48 48 42 36 42 42 30 36 30 NR
330/3 60 54 48 60 48 42 54 48 42 48 42 36
375/3 72 60 60 60 60 48 54 54 48 48 42 36
400/2 60 54 54 54 48 42 48 48 42 42 36 30
440/4 72 60 54 66 60 48 60 54 48 54 48 42
500/4 84 72 72 72 60 54 72 60 54 60 54 48
600/3 84 72 72 72 60 54 72 60 54 60 54 48
750/3 84 72 72 72 60 54 72 60 54 60 54 48
800/4 96 84 84 84 72 72 84 72 60 72 60 54
900/2 78 78 72 72 72 60 72 60 54 60 54 48
1000/4 96 84 84 84 72 72 84 72 60 72 60 54
1000/5 108 96 96 96 84 84 96 84 72 84 72 72
1200/6 116 108 108 108 96 96 108 96 84 96 84 84
1250/5 116 108 108 108 96 96 108 96 84 96 84 78
1350/3 96 96 84 96 96 84 96 84 72 96 84 72
1800/4 118 118 108 118 118 108 108 108 96 108 96 84
Millimeters
220/2 1220 1070 910 1220 910 910 1070 910 760 910 760 NR
250/2 1370 1220 1220 1220 1070 910 1070 1070 760 910 760 NR
330/3 1520 1370 1220 1520 1220 1070 1370 1220 1070 1220 1070 910
375/3 1830 1520 1520 1520 1520 1220 1370 1370 1220 1220 1070 910
400/2 1520 1370 1370 1370 1220 1070 1220 1220 1070 1070 910 760
440/4 1830 1520 1370 1680 1520 1220 1520 1370 1220 1370 1220 1070
500/4 2130 1830 1830 1830 1520 1370 1830 1520 1370 1520 1370 1220
600/3 2130 1830 1830 1830 1520 1370 1830 1520 1370 1520 1370 1220
750/3 2130 1830 1830 1830 1520 1370 1830 1520 1370 1520 1370 1220
800/4 2440 2130 2130 2130 1830 1830 2130 1830 1520 1830 1520 1370
900/2 1980 1980 1830 1830 1830 1520 1830 1520 1370 1520 1370 1220
1000/4 2440 2130 2130 2130 1830 1830 2130 1830 1520 1830 1520 1370
1000/5 2740 2440 2440 2440 2130 2130 2440 2130 1830 2130 1830 1830
1200/6 2950 2740 2740 2740 2440 2440 2740 2440 2130 2440 2130 2130
1250/5 2950 2740 2740 2740 2440 2440 2740 2440 2130 2440 2130 1980
1350/3 2440 2440 2130 2440 2440 2130 2440 2130 1830 2440 2130 1830
1800/4 3000 3000 2740 3000 3000 2740 2740 2740 2440 2740 2440 2130

Plylon Plus® Troughability

Minimum Belt Width Table based on ISO 703 Testing Procedure
Idlers 220/2 250/2 330/3 375/3 400/2 440/4 500/4 600/3 750/3 800/4 900/2 1000/4 1000/5 1200/6 1250/5 1350/3 1800/4
Inches
20 Degree 18 18 18 20 18 24 24 24 24 30 24 30 36 42 36 30 36
35 Degree 18 18 24 24 24 30 30 30 30 36 30 36 42 48 42 36 42
45 Degree 24 24 30 30 30 36 36 36 36 42 36 42 48 54 48 42 48
Millimeters
20 Degree 460 460 460 510 460 610 610 610 610 760 610 760 910 1070 910 760 910
35 Degree 460 460 610 610 610 760 760 760 760 910 760 910 1070 1220 1070 910 1070
45 Degree6106107607607609109109109101070910107012201370122010701220

If top cover and pulley cover are balanced (i.e., 3/16 in.x3/16 in. or 5mm x 5mm) or less than 1/16 in. (2mm) differential (i.e., 3/16 in.x5/32 in. or 4mm x 3mm), add 6 in. (150mm) to the minimum belt width. 6 in. (150mm). Narrower widths are possible if the belt is broken in for an extended period of time fully loaded. Consult your Sales Representative. Additional break-in time is required when the belt has been stored prior to installation in ambient temperatures of less than 50°F (10°C).
The above tables are based on top cover gauge equal or greater than the bottom (pulley) cover gauge.

Plylon Plus® Minimum Pulley Diameters

Minimum Belt Width Table based on ISO 703 Testing Procedure
Plylon Plus 220/2 Plylon Plus 250/2 Plylon Plus 330/3 Plylon Plus 375/3 Plylon Plus 400/2 Plylon Plus 440/4 Plylon Plus 500/4 Plylon Plus 600/3 Plylon Plus 750/3 Plylon Plus 800/4 Plylon Plus 900/2
# of Plies 2 2 3 3 2 4 4 3 3 4 2
Inches
Over 80% Tension 16 16 18 18 16 24 24 24 30 30 30
60% to 80% Tension 14 14 16 16 14 20 20 20 24 24 24
40% to 60% Tension 10 12 14 14 12 16 18 18 20 20 24
Up to 40% Tension 10 12 14 14 10 16 18 16 18 18 20
Tails and Snubs 10 12 14 14 10 16 18 16 18 18 20
Millimeters
Over 80% Tension 410 410 460 460 410 610 610 610 760 760 760
60% to 80% Tension 360 360 410 410 360 510 510 510 610 610 610
40% to 60% Tension 250 300 300 360 300 410 460 460 510 510 610
Up to 40% Tension 250 300 300 360 250 410 460 410 460 460 510
Tails and Snubs250300300360250410460410460460510

Plylon Plus® HT belts (2/900, 3/1350, 4/1800) require a minimum pulley cover gauge of 1/8 in. (3.18mm) if vulcanized splicing will be used.

Plylon Plus® Minimum Pulley Diameters

Plylon Plus 1000/4 Plylon Plus 1000/5 Plylon Plus 1200/6 Plylon Plus 1250/5 Plylon Plus 1350/3 Plylon Plus 1800/4
# of Plies 4 5 6 5 3 4
Inches
Over 80% Tension 36 36 42 42 36 42
60% to 80% Tension 30 30 36 36 30 36
40% to 60% Tension 24 24 30 30 30 36
Up to 40% Tension 20 20 30 24 24 30
Tails and Snubs 20 20 30 24 24 30
Millimeters
Over 80% Tension 910 910 1070 1070 910 1070
60% to 80% Tension 760 760 910 910 760 910
40% to 60% Tension 610 610 760 760 760 910
Up to 40% Tension 510 510 760 610 610 760
Tails and Snubs 510510760610610760
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